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Reverse engineering of printed circuit boards (PCB)

The reverse engineering system helps save operation time, quickly identify, trace, and repair printed circuit board (PCB) errors, and research and develop products.

1. General introduction

The reverse engineering system’s purpose is summarized as follows:

From the existing PCB, its image is inserted into the computer through the scanner. The software system used by expert engineers will convert each part from images of each PCB layer to Gerber files, Drill files, Assembly Data, Virtual PCB, Nestist, and principle circuits.

2. Operating principles and procedures

The process to make a reverse-engineered product from a given PCB:

  • Create a BOM file: Create data about all components mounted on the board, their fundamental parameters, the manufacturer, and where the components can be purchased.
  • Taking photos of the PCB: Taking pictures of the PCB will create input data for data processing software. There are two ways a PCB can be taken picture as input data:
    • Destructive method: It is a pressure spray system with microscopic glass particles of 0.3 microns in size under high pressure to clean the PCB surface and peel off layers of multilayer PCB. After peeling off each layer, high-resolution photography will be taken as input data.
    • Non-destructive method: X-ray imaging system. With support from the X-ray machine, tomographic images of each multilayer PCB layer will be fed directly into the processing software. The PCB is entirely intact after the reverse engineering process.
  • Create Gerber file from input data: Gerber file is a type of file with complete information about printed circuit layers.
  • Create Drill file: A type of file containing information about drilling holes in printed circuits from the top to the last layer.

Note: With data from Gerber and Drill files, users can send that information to printed circuit manufacturers and thoroughly test the PCB that needs to be reverse-engineered.

  • Create PCB images to see the entire circuit board
  • Create Netlist file
  • Create Schematics file: principle diagram.
Figure 1

3. Data on reverse engineering a 4-layer PCB

Creating a component BOM file
Photo of layer 01 (top)
Photo of layer 02
Photo of layer 03
Photo of layer 04 (Bottom side)
Overall image of the PCB

4. Proposed solution

Please get in touch with us for more detailed information about the solution.


Our company always wishes to become a reliable partner and a leading supplier of equipment and solutions for the success of our customers. For more detailed information, please contact:

MITAS Hanoi Technology JSC

Address: 5th Floor, C’Land Building, No. 81 Le Duc Tho St., My Dinh 2 Ward, Nam Tu Liem Dist., Hanoi, Vietnam           

Web: https://mitas.vn  | Tel: (+84) 243 8585 111 | Email: sales@mitas.vn

The trust and support of our customers are a driving force and an invaluable asset to our company. We sincerely thank you./.

Chia sẻ
Chia sẻ

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